Manufacturing Engineer (M/F/D)
BorgWarner
Reliably delivering what’s needed today
There are few challenges as important today as creating solutions that support a cleaner, more energy-efficient world. This requires a commitment to constantly improve the transportation of people and things. We, at BorgWarner, made that commitment decades ago and have since been creating technologies to improve efficiency, emissions and performance in all types of vehicles.
Constantly pursuing what’s next
Our proven track record has made us industry leader in clean, energy-efficient propulsion system solutions for combustion, hybrid and electric vehicles. We uncover strong trends and use smart science and technology to address a future based on varying regulations, consumer demands and automaker requirements.
Product leadership that’s changing the world
Our employees have earned trusted partnerships with customers and suppliers around the world. We leverage these relationships to gain a deeper understanding of the challenges at hand and then do what it takes to develop the next solution. Our strong operations and commercialization expertise result in high volume availability of competitive, efficient products that truly drive change.
BorgWarner PowerDrive Systems is currently looking for “dynamic, results driven” individual to join as Manufacturing Engineer at our new production plant in Viana, Portugal.
Key responsibilities
- Owns the end-to-end manufacturing solution from business case development to high-volume production.
- Leads the definition, procurement, installation, and qualification of equipment, ensuring adherence to specifications, timelines, and budgets.
- Coordinates with external suppliers from design through qualification phases.
- Designs flexible manufacturing systems to meet internal and customer requirements.
- Provides expert consultation to product development teams on manufacturability and assembly (DFMA) best practices.
- Owns the responsibility to plan and ensure component availability for equipment validation/qualification and OTS (Off Tool Samples)
- Develops and maintains comprehensive process documentation, including Process Flow Diagrams, PFMEAs, poke yoke, parameters sheets and others.
- Ensures documentation is accurate and compliant to support production needs.
- Leads DR (Design Review), FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing) activities and documents registration, ensuring that production processes meet performance and quality standards.
- Ensures MSA, long term capability, R&R.
- Identifies and implements process enhancements, analyses equipment effectiveness, and drives cost-reduction initiatives.
- Supports cross-functional teams in implementing corrective and preventive actions to eliminate recurring issues. Utilizes problem-solving methodologies such as 8D, PDCA, 5Whys, Failure Tree Analysis and Fishbone Analysis to identify root causes, implement countermeasures, and ensure process sustainability.
- Comply with environmental, health and safety, quality and productivity standards
- Comply with the organization's rules and internal regulations: Code of Ethics, Practice and Schedule
- Respect workplace safety and cleanliness rules
- Respect and comply with environmental policy rules
- Perform other tasks not included in the activity for which he was hired, when the needs or convenience of the service justify it, for the period necessary for the said needs or conveniences of service
Education & Experience
- Academic Background: Master of Sciences in Mechanical, Eletronics or Automation Engineering.
- Professional Experience: Minimum of 5 years’ experience of Manufacturing Engineering in automotive or mass production environment
- Analytical and problem-solving skills (8D, Shainin or Six Sigma training a plus)
- Deep knowledge and exposure to some of the following technologies: automatic assembly, screw driving, air leak testing, laser welding, Siemens Step7 PLC control programming, robotics and vision applications will be a plus.
- Ability to read, and preferably create, comprehensive mechanical, electrical, hydraulic, and pneumatic drawings and schematics using specified software (ex. AutoCAD, SolidWorks).
- Solid understanding of Engineering financials (Cap-Ex Planning and equipment costing)
- Knowledge in PowerBi will be valued
- Fluent in English
- Soft Skills …
- Quality Decision
- Manages Conflicts
- Drives Results
- Interpersonal savvy
- Manages Complexity
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